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Dodge Caliber Body Repair Manual

Introduction

This manual is intended for body technicians involved in the repair of the Dodge Caliber.

It covers various aspects of body repair, including:

  • Typical unibody panels and their weld locations
  • Types of welds and proper sealer types and locations
  • Body construction characteristics, corrosion protection, and vehicle identification number information
  • Paint codes, welded panel replacement, and structural adhesive locations
  • NVH (Noise, Vibration, and Harshness) and sound deadener locations
  • Frame/body dimensions and front frame rail sectioning procedure

Body Construction Characteristics

The manual also provides definitions and applications of various steels used in the Dodge Caliber, including:

  • MS 66: Uncoated hot rolled steel sheet for interior braces and reinforcements
  • MS 67: Uncoated cold rolled sheet structural steel for critical areas
  • MS 264: Uncoated high strength low alloy (HSLA) steel for critical applications
  • MS 6000-44A: Low carbon, hot dipped galvanneal steel for most common sheet steel products
  • MS 6000-44VA: 50 ksi min. yield strength, HSLA, killed steel for high strength coated steel products
  • MS 10176: Boron-alloyed steels for upper body and hot-dip aluminized coating for corrosion protection
  • MS82-1228: Coated high strength low alloy (HSLA) hot or cold rolled sheet steel for critical applications

Manual:

Download: Dodge Caliber Body Repair Manual

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