vicor-micro-family-28v-wide-input-dc-dc-converter-module-datasheet.pdf

Overview

The VICOR Micro Family DC-DC converter module datasheet presents a detailed guide to a high-density, high-efficiency power conversion solution designed for a wide range of applications. These include industrial and process control, medical, Automated Test Equipment (ATE), communications, as well as defense and aerospace fields.

Key Specifications

With an input voltage range of 9V to 36V, the module offers isolated outputs and an input surge withstand capability of 50V for 100 milliseconds. The DC output range spans from 3.3V to 48V and allows for a programmable output between 10% and 110% of the rated output voltage. The module achieves up to 81% efficiency and features a power density of up to 60 watts per cubic inch.

Design and Features

Key product features include Zero-Current Switching (ZCS) and Zero-Voltage Switching (ZVS) architectures, which reduce noise and enhance efficiency. The unit is compact with a height above the printed circuit board of just 0.43 inches. Ensuring robustness in various conditions, the module operates at temperatures up to 100°C under full load, and its power derating applies when input voltage drops below 10V. Moreover, the modules are parallelable, facilitating N+M fault tolerance for reliable, flexible power systems.

Physical and Environmental Compliance

The module is compliant with RoHS standards when ordered with ‘F’ or ‘G’ pin options and features low-noise power conversion. Durability and longevity are hallmarks of this product, with an operating temperature range of -55°C to +100°C and a storage temperature range of -65°C to +125°C. Multiple pin styles and finishes are available, including options for RoHS-compliant gold pins and various baseplate configurations.

Product Variants and Configurations

The datasheet details VICOR’s part numbering system, which reflects the different grades, output voltages, power options, pin styles, and baseplates available. The grade variations correspond to different ranges of operating and storage temperatures, signifying the converter’s suitability for diverse environments.

Electrical Characteristics

Covering the full operating range of input voltage, output load, and baseplate temperature, the datasheet provides specifications for input and output parameters. These include the operating input voltage range, input surge withstand, under and overvoltage thresholds, and disabled input current. For outputs, the datasheet lists specifications such as voltage set point, line and temperature regulation, and power sharing accuracy. The permissible load current is critical across all conditions including testing, normal, and abnormal operations.

Thermal Management

Role of thermal management is emphasized with specifications on thermal resistance and capacity, which are essential for maintaining performance and preventing overheating. Options for baseplate attachment include flat, greased surfaces or the use of a thermal pad, with the datasheet providing corresponding thermal resistance values.

Note on Applications Manual

For optimal use, the datasheet recommends referring to the complete Design Guide & Applications Manual for the Maxi, Mini, Micro Family, providing users with comprehensive instructions on proper module operation.

References:

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